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LPL-7A Intelligent Vertical Bottle Unscrambler

TRANSACTION INFORMATION:

Model: LPL-7A  

Minimum order quantity: 1set

Payment term: T/T, L/C

Delivery time: 30 working days

Delivery port: Shanghai, China

Packing: Non-fumigation wooden case inserted Iron Shelf, suitable for long time sea delivery

Certificate: ISO9001:2000, ISO14001, OHSAS18001, CE, CO

Standard: Meet GMP standard

Cleaning: easy cleaning

Place of Origin: China (Mainland)

Service: Engineer is available to install and debug the equipment at customer site.

Container

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Bottle

Industry

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Agrochemicals

Presentation Video

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Major Characteristics

 

This bottle unscrambler machine consists of bottle elevator, mainframe and conveyors. Adopts PLC control system to integrate each driving parts together. Parameters can be changed by touch screen to meet different required speed. Different bottles applicable just by changing turnplate inside the bowl, and other parts can be freely adjusted. This bottle unscrambler machine meets GMP standard, which made of SS304 and aluminum alloy. All driving areas are covered by protection door, which makes machine more safety and friendly-environmental.

Technical Parameters

 

No.

Items

performance

01

Bottle spec.

Capacity

 

1000ml

80 bottles/minute

 

500ml

100 bottles/minute

 

50ml-200ml

120bottles/minute

02

Bottle diameter

Φ30mm~Φ100mm

03

Bottle height

100mm~300mm

04

Power supply

AC 380V, 50Hz

05

Power

2.2 Kw

06

Conveyor height

950mm±50mm (may customized)

07

HMI interface height

1400mm from ground

08

Bottle hopper volume

≥500 bottles

09

Noise

≤80 dB

10

Machine dimension (L×W×H)

4700mm×2050mm×2500mm

11

Machine weight

About 1500 Kg

Machine Details

1. The part of bottle unscrambler machine frame

The bottle unscrambler machine’s framework and cladding materials are all processed by SUS304, elegant and durable; the operating surface designed two pieces slide security door which processed by tempered glass surrounded stainless steel square tubes, when you make adjustment, just open the door is ok, close it when it is in normal running, overall machine is safety and spotless.

bottle unscrambler

2. Bottle sorting hopper and feeding parts of elevator

The bottle sorting hopper and bottle feeding elevator are all processed by high quality SUS304, the diameter of hopper is about 1700mm, it is integrated with feeding elevator, there’s detecting sensor’s inside hopper to check the bottle’s quantity, if the bottle quantity in hopper is not enough, the feeding elevator will feeding bottles automatically, when bottle quantity in hopper is full, the feeding elevator will stop work automatically, the speed is frequency speed which can be adjusted random.

This bottle unscrambler machine are all intelligent automation working and without manual operation; the parts of this bottle unscrambler machine which contact with bottle are all nonmetal material or rubber material to prevent hurting bottles.

bottle unscrambler

3. Bottle separation part

This part is driven by variable speed motor, can achieve frequency speed control; tool-less adjustment according to different bottle size, the parts which contact bottle body are processed by rubber material, avoid scratching bottles; the other main function of this parts is, separating outlet bottles one by one, convenient to go into next procedure to unified bottle’s direction (all bottle mouth will be up direction).

LPL-7A Intelligent Vertical Bottle Unscrambler

4. Bottle sorting parts

After pass through bottle separating part, the bottle will go into bottle sorting turnplate, please see below picture (the outlet bottle from hopper will be 2 directions: bottle mouth is forward or backward), the turnplate will clamp bottle and pass through bottle reorganizing device to make all bottle’s mouth to backward, to meet the follow-up requirements.   

LPL-7A Intelligent Vertical Bottle Unscrambler

5. Bottle erecting part (erect bottle from horizontal)

  • The bottle will be picked out by three-stage clamping belt from turnplate, the three-stage clamping belt named as clamping belt 1, clamping belt 2 and clamping belt 3 (from left to right, see below picture), the speed is frequency control, when bottle pass through clamping belt 1, bottle is inverted state; when bottle pass through clamping belt 2, bottle is horizontal state (at this time, all bottle’s mouth is in the same direction); when bottle pass through clamping belt 3, bottle is stand up state, all bottles’mouth are in up.
  • All speed can be adjusted in touch screen, and when you change specification, just need to rotate the hand wheel, no need to change anything.
  • In order to guarantee bottle not fall down when outlet from clamping belt 3, there’s interlocking control between bottle unscrambler and filling machine, there’s bottle detecting sensor after unscrambler (please see below picture), when bottle in block, unscrambler and elevator both are stop running automatically, when bottle in lack, unscrambler and elevator start to running automatically again.
LPL-7A Intelligent Vertical Bottle Unscrambler

6. Fall down bottle rejecting system

The bottle unscrambler equipped with the bottle-removing device, when the outlet bottle fall down, the photoelectricity detected and the cylinder reject the fall down bottles into the collection bucket.

LPL-7A Intelligent Vertical Bottle Unscrambler

7.Adjust part:

When customers need to change their specifications, they can turn the handles without using tools. The adjustment is simple and convenient.

LPL-7A Intelligent Vertical Bottle Unscrambler
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